Jeep grand cherokee service manual 1996


calendarLike what you see? Find the best deal on a Jeep Grand Cherokee today. 145 lb⋅ft (197 N⋅m) at 2,100 rpm [22]. 1992 Jeep Cherokee Laredo dashboard with optional leather. 1987-1990: 165.3 in (4,199 mm) 1991-93: 168.8 in (4,288 mm) 1994-96: 166.9 in (4,239 mm) 1997-2001: 167.5 in (4,254 mm). Popular Mechanics listed the XJ as one of "the 25 greatest boxy cars of all time". [26]. A certified pre-owned or CPO car has been inspected to meet minimum quality standards and typically includes some type of warranty. While dealers and third parties certify cars, the gold standard is an automaker-certified vehicle that provides a factory-backed warranty, often extending the original coverage. Vehicles must be in excellent condition and have low miles and wear to be certified, which is why off-lease vehicles feed many CPO programs. You've reached the most you can save: 15 / 15. Some automakers include free scheduled maintenance for items such as oil changes, air filters and tire rotations. Some include consumables including brake pads and windshield wipers; others do not. They are typically for the first couple of years of ownership of a new car. by Audiopimp from Blue Bell, PA on April 14, 2019. 2019 Denver Auto Show: Jeep Gladiator Tops 7 Things You Can't Miss. "Shaken" motor-vehicle inspection laws, many used Japanese-market Cherokees have found their way back to the U.S., for use by rural mail carriers. [19]. The all-new, 1993 Jeep Grand Cherokee went on sale in April 1992 in Base, Laredo, and Limited trims. At launch all Grand Cherokees were powered by the 4.0 L Power Tech Inline Six-Cylinder engine, and were all four-wheel drive. Starting in early 1993, the Grand Cherokee became available with the 5.2 L Magnum V8 engine, and a Grand Wagoneer Limited model became available with standard four-wheel drive and V8 power, as well as a plush leather-trimmed interior and faux vinyl woodgrain side and tailgate paneling. The 5.2 L Magnum V8 engine was available with the Quadra-Trac computerized four-wheel drive system, which was the first computerized system in its class. The Quadra-Trac system was a permanent four-wheel drive system that switched between Two Wheel Drive (Rear Wheel Drive) and four-wheel drive, though could be locked into four-wheel drive when desired by the driver. However, the system required little to no driver input, as it was automatically determined by the computer when four-wheel drive was required, and all available traction could be sent to one wheel. In addition to Quadra-Trac, a Selec-Trac Full-Time four-wheel drive system was available that was a "Shift-on-the-Fly" four-wheel drive system with automatically locking hubs and a second gear. The standard part-time four-wheel drive system in the Grand Cherokee was known as Command-Trac, a single-speed four-wheel drive system without a second gear. All three four-wheel drive systems featured a selector lever that was located next to the transmission gear selector or shifter. Two Wheel Drive Grand Cherokees featured a small storage area in place of the four-wheel drive selector lever. This article is about the first generation Jeep Grand Cherokee. For an overview of all models, see Jeep Grand Cherokee. Both two- and four-door versions of the XJ Cherokee were offered throughout its lifetime, each having exactly the same track and wheelbase measurements. Two-door models, however, received longer doors and front seats that could fold forward to assist in rear passenger entry and exit. This was in addition to extended-length rear windows that did not open, although an optional rear vent window was available on some models. The Grand Cherokee (ZJ) was initially available in three trim levels: base, Laredo, and Limited. The base model included features such as full instrumentation, cloth interior, a standard five-speed manual transmission, and was given the "SE" name for the 1994 model year. Power windows and locks were not standard equipment on the base and SE for 1993 and 1994. The minimal difference in price resulted in low consumer demand, so the low-line model was discontinued after 1994. Standard features on all models included a driver-side air bag and four-wheel anti-lock braking system (ABS). The Laredo was the mid-scale model with standard features that included power windows, power door locks, and cruise control. Exterior features included medium-grey plastic paneling on the lower body and five-spoke aluminum wheels. The Limited was the premium model, featuring lower body paneling that was the same color as the rest of the vehicle. The Limited also had standard features such as leather seating, power sunroof, heated mirrors, heated power seats, and a remote keyless system. The "Up-Country" version was also offered between 1993 and 1997, often painted "Champagne Pearl" or black. It came with 4WD and the AMC straight-6 4.0 L engine. Package groups included: convenience, fog lamps, sTEEN plate, lighting, luxury, power, security, and trailer towing. This version was the first to be sold in Europe; it was launched in 1992 in some markets, 1993 for the United Kingdom. Early versions had the 4.0-liter/242-cubic-inch inline six-cylinder engine only; the 2.5-liter (150 CID) engine did not arrive in Europe until 1995. The XJ firewall was notched to accommodate the longer 4.0 L engine. 110 hp (82 kW) at 4,800 rpm [22]. Other unique styling touches beyond the hood include side sill cladding, body-colored wheel flares and a gloss-black rear valence that houses the black chrome exhaust tips. Renault's François Castaing developed the drivetrain using a much smaller engine than normally found in 4WD vehicles and reduced the weight of the new model. [11]. "One of the first moves Bernhard made when he came to Chrysler in 2000 was to help kill the Jeep Cherokee, an aging, somewhat bland SUV." [25]. and became the mechanical basis for the MJ -series Jeep Comanche. To add more, remove at least one or narrow your list. FOREWORD The information contained in this service manual has been prepared for the professional automotive tech- nician involved in daily repair operations. This manual does not cover theory of operation, which is addressed in service training material. Information describing the operation and use of standard and optional equipment is included in the Owner's Manual provided with the vehicle. 0 - 2 LUBRICATION AND MAINTENANCE GENERAL INFORMATION (Continued) Fig. 3 NLGI Symbol FLUID CAPACITIES Fig. 2 API Symbol ENGINE OIL FUEL TANK SAE GRADE RATING INDICATES ENGINE OIL VISCOSITY All. …87.4 L (23 gal.) An SAE viscosity grade is used to specify the vis- ENGINE OIL W/FILTER CHANGE cosity of engine oil. SUSPENSION 2 - 3 SERVICE PROCEDURES (Continued) SUSPENSION AND STEERING SYSTEM DIAGNOSIS. UNITED STATES The special service tools referred to herein are required for certain service operations. These special service tools or their equivalent, if not obtainable through a local source, are available through the following outlet. 28635 Mound Road, Warren, Michigan 48092, U.S.A. MILLER SPECIAL TOOLS OTC Division, SPX Corporation Telephone 1-800-801-5420. CHRYSLER CORPORATION SERVICE MANUAL and SUPPLEMENT 1996 JEEP GRAND CHEROKEE To order the special service tools used and illustrated, please refer to the instructions on inside back cover. NO PART OF THIS PUBLICATION MAY BE REPRODUCED, STORED IN A RETRIEVAL SYS-. GROUP TAB LOCATOR PAGE NOTE: Groups with the suffix "-S" are Supplements to Introduction the original service manual publication. Lubrication and Maintenance Lubrication and Maintenance Suspension Differential and Driveline Differential and Driveline Brakes Cooling System Battery Starting Systems Charging System Ignition System Instrument Panel Systems Audio Systems. SUSPENSION 2 - 9 REMOVAL AND INSTALLATION (Continued) (2) Install the rear bolts and finger tighten the new nuts. (3) Install a new cam bolt, cam and new nut in the axle. Re-align the reference marks. (4) Install the bolts and finger tighten the new nuts. 2 - 12 SUSPENSION SPECIAL TOOLS FRONT SUSPENSION Remover/Installer Suspension Bushing 7932 Bolt, Special 7604 (J-21474–19) (J-35581) Nut, Long 7603 (J-21474–18) Remover C-4150A. SUSPENSION 2 - 1 SUSPENSION CONTENTS page page ALIGNMENT. …1 REAR SUSPENSION. … 13 FRONT SUSPENSION. 0 - 6 LUBRICATION AND MAINTENANCE GENERAL INFORMATION (Continued) - Inspect brake linings. 51,000 Miles (82 000 km) - Change engine oil. 75,000 Miles (120 000 km) - Replace engine oil filter. - Change engine oil. - Flush and replace engine coolant. -. SUSPENSION 2 - 11 REMOVAL AND INSTALLATION (Continued) Fig. 9 Hub Bearing & Knuckle WHEEL MOUNTING STUDS (4) Remove lug nut and washers. (5) Install the brake rotor and caliper, refer to Group 5 Brakes for procedure. REMOVAL (1) Raise and support vehicle. (6) Install wheel and tire assembly, use new lug (2) Remove wheel and tire assembly. SUSPENSION 2 - 13 REAR SUSPENSION INDEX page page DESCRIPTION AND OPERATION SHOCK ABSORBER. … 14 REAR SUSPENSION. .. 13 STABILIZER BAR. LUBRICATION AND MAINTENANCE 0 - 9 SERVICE PROCEDURES (Continued) - Do not tow a vehicle in a manner that could DISCONNECT CABLE CLAMPS AS FOLLOWS: - Disconnect BLACK cable clamp from engine jeopardize the safety of the operator, pedestrians or ground on disabled vehicle. DIFFERENTIAL AND DRIVELINE 3 - 11 DISASSEMBLY AND ASSEMBLY (Continued) (4) Press the bearing assembly partially from the (6) Flip assembly and repeat steps 4 and 5 for outboard side of the center yoke, enough to grasp by removing the opposite side bearing. This will then vise jaws (Fig. INTRODUCTION GENERAL INFORMATION (Continued) VEHICLE SAFETY CERTIFICATION LABEL A vehicle safety certification label (Fig. 1) is attached to every Chrysler Corporation vehicle. The label certifies that the vehicle conforms to all appli- cable Federal Motor Vehicle Safety Standards. The label also lists: -. SERVICE AND OWNER MANUALS Available for Chrysler, Plymouth, Dodge, Dodge Truck, and Jeep vehicles. Telephone orders may be placed at the number below. Credit cards are accepted (no CODs). Please have your l l l l l l l l l l l l order information available at time of call. INTRODUCTION GENERAL INFORMATION (Continued) INTERNATIONAL CONTROL AND DISPLAY SYMBOLS TORQUE REFERENCES Individual Torque Charts appear at the end of many Groups. Refer to the Standard Torque Specifi- cations Chart for torque references not listed in the individual torque charts. Fig. 3 Thread Notation—SAE and Metric use the chart to convert between millimeters (mm) and inches (in.). LUBRICATION AND MAINTENANCE 0 - 11 SERVICE PROCEDURES (Continued) NOTE: When a frame-contact type hoist is used, verify that the lifting pads are positioned properly (Fig. 3). WARNING: THE HOISTING AND JACK LIFTING POINTS PROVIDED ARE FOR A COMPLETE VEHI- CLE. Summary of Contents for Jeep 1996 Grand Cherokee. 0 - 4 LUBRICATION AND MAINTENANCE GENERAL INFORMATION (Continued) - Drain and refill automatic transmission fluid. 82,500 Miles (132 000 km) or at 66 months - Drain and refill transfer case fluid. - Change engine oil. - Replace engine oil filter. 37,500 Miles (60 000 km) or at 30 months -. 0 - 8 LUBRICATION AND MAINTENANCE JUMP STARTING, HOISTING AND TOWING INDEX page page SERVICE PROCEDURES JUMP STARTING PROCEDURE. .8 EMERGENCY TOW HOOKS. .10 TOWING RECOMMENDATIONS. DIFFERENTIAL AND DRIVELINE 3 - 3 Fig. 4 Double Cardan U-Joint—Front Fig. 5 Constant Velocity Joint—Front Fig. 6 Reference Marks on Yokes DIAGNOSIS AND TESTING Driveline vibration can also result from loose or damaged engine mounts. Refer to Group 21, Trans- VIBRATION missions for additional information.